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The Koosh is now installed semi-permanently in the 140B conference room at HackerDojo, a software focused hackerspace in Mountain View. This is way better than having it hide in the darkness in some storage locker.

See how full it hangs in the air, unfettered by the pressures of hard objects and large bodies of water!

Installing the koosh in hackerdojo  Installing the koosh in hackerdojo
Installing the koosh in hackerdojo  Installing the koosh in hackerdojo

Full set of Koosh pictures on flickr
 
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After lots of repetitive manual labor (completed to the tune of Catch-22, various TED talks, and This American Life), I finally finished constructing what I believe to be the world's largest koosh ball. Originally meant for the Ephemerisle festival, it will now instead make an appearance at The Floating Festival That is Not Ephemerisle.

Made from 276 pool noodles purchased for a dollar each at local Dollar Trees, it could theoretically support close to 1500 pounds, but it's hard enough for even one person to climb to the top and stay stable:

Playing with the world's largest koosh

Thanks to Dave, Chris, Steve, and Jocelyn for helping me test it out!

Update:  Here's a video!




Here are some more pictures of how it came together:

Playing with the world's largest koosh Assembly instructions
Playing with the world's largest koosh Playing with the world's largest koosh
Playing with the world's largest koosh Playing with the world's largest koosh
Playing with the world's largest koosh The Iwo Jima moment
Launched! Playing with the world's largest koosh
Playing with the world's largest koosh Playing with the world's largest koosh
Playing with the world's largest koosh Playing with the world's largest koosh

See more at the Flickr group

It's not too far off from my original concept photoshopping:  The coloring is definitely better. 

Climbable floating 9 ft dandelion made of pool noodles

For more info on construction, read the older entries here.
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Half a koosh

Here's the "bottom" half:

Half a koosh  Half a koosh

And the inside:

Inside the koosh

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I finished the koosh core yesterday.  Now I just have to fill it up with noodles.

It's so simple, really.  Here's how each of the 12 modules is filled up with noodles: 

---

First, the noodles have to be prepped.  I worked really hard to get per-noodle work down to the absolute minimum. 
The prep for each noodle takes around 30 seconds and ensures the noodles stay in place by securely attaching a string to one end.

Construction process for koosh strands  Construction process for koosh strands

It's good that it only takes 30 seconds because I have to do it 276 times.  I do not handle repetitive manual labor very well.  I have to fight utter boredom with a good audiobook.  I dug my own grave on this one by thinking up this project. :-)

The noodles are then stuffed into the holes according to my coloring diagram. 

Construction process for koosh strands  Construction process for koosh strands
Construction process for koosh strands

Here's a more interesting-looking module.  In order to ensure that the noodles bow out at the appropriate angle, the bundle of noodles is tightened together using a ratcheting tie-down, which provides the temporary compression necessary to attach a giant 48" zip tie.  Once the zip tie is on, the ratcheting tie-down is removed. 

Construction process for koosh strands  Construction process for koosh strands

Finally, the string attached to each noodle is threaded with wooden dowels to ensure that someone playing with the koosh can't yank a noodle out. 

Construction process for koosh strands

Here's a few hours' work:

Construction process for koosh strands  Construction process for koosh strands
Construction process for koosh strands  Construction process for koosh strands
Construction process for koosh strands

There's now a giant unfinished mass of project dominating my living room.  It sits there behind my head as I type, ever-present, waiting to taunt me again with its massive unfinished-ness. 


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